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CUSTOM CORRUGATED SHIPPING PACKAGING

Custom Mailer Boxes

Made for the journey. Designed for the reveal. Explore self-locking corrugated mailer boxes with your artwork, a considered fit and optional inserts.

Send dimensions, quantity and artwork for a production-fit review.

MEIKEI lilac, yellow-and-black and cream-and-green corrugated mailer box design concepts on white
01

Self-locking corrugated boxes for shipping and presentation

02

Inside & outside print

03

Fitted inserts

Specification first

Agree the board, internal dimensions and closure before production.

PRODUCT DIRECTIONS

Choose the starting point for your mailer.

Explore paper surfaces, printing and fitted inserts. These options can be combined in one custom box.

4 options
Kraft Mailer Boxes

Kraft Mailer Boxes

Natural brown corrugated board, a hinged lid and a tuck-front closure. A straightforward base for printed branding.

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White Mailer Boxes

White Mailer Boxes

A white paper surface with printing inside, outside or both. Match artwork coverage to the selected board and process.

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Full-Print Mailer Boxes

Full-Print Mailer Boxes

Bring brand color and typography across the lid and sides. Review coverage, fold lines and scuff protection together.

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Mailer Boxes with Inserts

Mailer Boxes with Inserts

A fitted paperboard insert separates and supports the contents. Cavity shape and fit are developed around your products.

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AI-generated packaging design concepts. Final structure, print and material are confirmed by an approved physical sample.

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ONE-STOP CUSTOM PRODUCTION

Make the opening part of your brand.

Bring the board, printed surfaces, opening and insert together as one considered pack.

Start your project ↗
Mailer Boxes production exampleMailer Boxes material exampleMailer Boxes finishing example

A more considered fit

Specify the inside dimensions around the product and its protective components.

A branded unboxing

Connect outer artwork, inner lid messaging and printed inserts.

A physical approval point

Check assembly, fit and finish before confirming the production specification.

The fit matters as much as the print.

The fit matters as much as the print.

Share the actual product dimensions and weight. We can review a folded insert or divider to reduce movement and organize a multi-item pack.

Plan your box and insert →
Use every printed surface deliberately.

Use every printed surface deliberately.

A simple mark outside and a message inside can work just as well as full coverage. Approve color on the selected board and leave space for labels, folds and closure tabs.

Discuss your artwork →

OPTION LIBRARY

Custom options, from board to finish.

Explore the choices below. Availability and compatibility are confirmed for your size, artwork and order quantity.

Natural Kraft

Natural Kraft

A brown paper liner with a visible fibre character. Printed colors interact with the brown base.

White Paper Surface

White Paper Surface

A light print surface for brand artwork. The liner grade and complete board construction must be agreed.

Printed Outer Surface

Printed Outer Surface

Fuller ink coverage for a branded exterior. This is a print treatment, not a separate board grade.

Paperboard Inserts

Paperboard Inserts

Folded or die-cut inserts sized for the contents. Select the board and geometry around product weight and fit.

Not sure which option fits?

Share the product, artwork and required result. Our team will organize the specification with you.

Ask a product specialist →

APPLICATIONS

Solutions developed around real products

Use the application as the starting point, then align material, structure, print and finishing around its requirements.

Ecommerce Orders

Ecommerce Orders

Size the pack around the contents and the expected shipping conditions.

Subscription & Gift Sets

Subscription & Gift Sets

Create a coordinated opening experience with interior print and organized contents.

Multi-Item Packs

Multi-Item Packs

Separate components with a fitted paperboard insert or divider.

FOR YOUR QUOTATIONView the product specification checklist
Box dimensions
Internal length × width × depth, with units clearly stated
Contents
Product dimensions, weight, fragility and quantity per box
Board
Flute, liner, strength requirement and surface appearance
Printing
Inside or outside, color references and artwork files
Insert & closure
Compartments, assembly, tamper seals or extra tape if required
Order & delivery
Quantity by size/design, destination and required date

A clear route from brief to repeat order.

Approve the packed fit, fold sequence and printed finish before the full run.

  1. Share the brief

    Send product dimensions, weight, quantity and packing requirements.

  2. Define the specification

    Agree board, flute, dieline, tabs, insert and inside or outside print.

  3. Approve the sample

    Assemble the sample and test packed fit, closure and handling.

  4. Start production

    Print, die-cut and crease against the approved sample and dieline.

  5. Check & pack

    Review print, folds, locking tabs, insert fit and bundle quantities.

  6. Deliver & reorder

    Confirm flat packing and dispatch, then review details before reordering.

Sampling, production and delivery timing are confirmed for your specification, quantity and destination.

Will the box suit my shipment?

Review product size, weight and handling needs before choosing the internal dimensions and corrugated board.

How do we check the unboxing?

Assemble and pack the sample to review the locking tabs, insert, product fit and inside print.

How will the boxes be supplied?

Agree flat delivery, bundle quantities and outer packing to suit your storage and fulfilment workflow.

MEIKEI printing production equipmentGuangzhou production facility

MANUFACTURER DIRECT

Keep specification and production connected

MEIKEI coordinates material review, artwork checks, sampling, print, finishing, converting and packing within one documented project workflow.

12,000 m²Factory area
145Employees
6Production bases
48+Enterprise cooperation
Why MEIKEI ↗

FREQUENTLY ASKED QUESTIONS

Clarify the project before production

Practical answers for buyers comparing custom print manufacturers.

Ask another question →
Is a mailer box the same as a folding carton?+

No. These mailer boxes use corrugated board with a fluted layer between liners. Folding cartons typically use solid paperboard. The correct construction depends on the product and distribution requirements.

How should I measure a custom mailer box?+

Provide the required internal length, width and depth, with units. Include the product and insert dimensions so the finished fit can be confirmed with a sample.

Do self-locking boxes need tape for shipping?+

Self-locking describes the box assembly and closure. Carrier requirements, contents and tamper-evidence needs may still call for tape or a sealing label. Confirm this for the packed shipment.

Can you print the inside of the box?+

Interior printing can be reviewed alongside exterior artwork. Print coverage, board choice and production method affect the specification and price.

Which flute or board strength should I choose?+

There is no single grade for every shipment. Product weight, box size, stacking and shipping conditions help determine the required construction. Agree any strength or shipping tests before production.

Are all corrugated mailer boxes recyclable?+

Recyclability depends on the complete construction and the collection facilities available to the recipient. Coatings, film lamination, adhesives and non-paper inserts can change the appropriate disposal route.

What are the minimum quantity and turnaround time?+

Both depend on dimensions, board, print method, inserts and finishing. Request a quotation for the exact project; sample preparation, manufacturing and shipping are scheduled separately.

START YOUR PROJECT

Request a production-ready quote

Share enough information for the team to review material, structure, print, finishing and delivery as one project.

  • ✓Box dimensions — Internal length × width × depth, with units clearly stated
  • ✓Contents — Product dimensions, weight, fragility and quantity per box
  • ✓Board — Flute, liner, strength requirement and surface appearance
  • ✓Printing — Inside or outside, color references and artwork files
  • ✓Insert & closure — Compartments, assembly, tamper seals or extra tape if required
  • ✓Order & delivery — Quantity by size/design, destination and required date
PROJECT ENQUIRY

Request a Box Quote

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