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CUSTOM PRINTED PADDED ENVELOPES

Custom Bubble Mailers

A lighter way to cushion your shipment. Choose a paper or film exterior, add your branding and size the mailer around what is inside.

Send dimensions, quantity and artwork for a production-fit review.

MEIKEI pink, blue-and-white and kraft bubble mailer design concepts on white
01

Printed padded envelopes for compact shipments

02

Paper or poly exterior

03

Custom size and seal

Specification first

Agree the inside size, cushioning and seal before production.

PRODUCT DIRECTIONS

A lighter pack. A clear brand impression.

Compare kraft and poly exteriors, then tailor the size, print and seal around your shipment.

3 options
Kraft Paper Bubble Mailers

Kraft Paper Bubble Mailers

A natural kraft exterior with a bubble liner and peel-and-seal flap. Print your logo and artwork on the paper surface.

Quote this format →
White Poly Bubble Mailers

White Poly Bubble Mailers

A white film exterior for clear branding, with a bubble-lined interior and a flat self-seal closure.

Quote this format →
Printed Poly Bubble Mailers

Printed Poly Bubble Mailers

Explore fuller print coverage on a padded poly envelope. Agree ink, film specification and inside dimensions together.

Quote this format →

AI-generated packaging design concepts. Final structure, print and material are confirmed by an approved physical sample.

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ONE-STOP CUSTOM PRODUCTION

Your brand, from the first delivery.

Connect the outside print with the practical details: a comfortable fit, suitable cushioning and a seal that works at your packing bench.

Start your project ↗
Bubble Mailers production exampleBubble Mailers material exampleBubble Mailers finishing example

Fit around the item

Reduce unnecessary space while leaving room for the product thickness and seal.

Keep your brand visible

Use a clear logo, color and message on the outside of the shipment.

Review before the run

Check material feel, print and closure with an agreed sample.

A clear print area. A practical seal.

A clear print area. A practical seal.

Keep your brand visible without losing space for the address label, seam and closure. We review artwork against the agreed mailer dimensions before printing.

Plan your printed mailer →
Choose the complete construction.

Choose the complete construction.

An outer paper layer is only one part of a padded mailer. Specify the bubble lining, seams and adhesive together, and test the packed product for its expected journey.

Discuss your application →

OPTION LIBRARY

Build your padded mailer specification.

Explore the choices below. Availability and compatibility are confirmed for your size, artwork and order quantity.

Kraft Paper Exterior

Kraft Paper Exterior

Natural brown paper with a printable face. The inner cushioning layer is specified separately.

White Poly Exterior

White Poly Exterior

An opaque white film surface. Confirm film grade, thickness and print compatibility.

Printed Poly Exterior

Printed Poly Exterior

Custom ink coverage on a suitable film construction. Shown as a pink printed concept.

Not sure which option fits?

Share the product, artwork and required result. Our team will organize the specification with you.

Ask a product specialist →

APPLICATIONS

Solutions developed around real products

Use the application as the starting point, then align material, structure, print and finishing around its requirements.

Small Accessories

Small Accessories

Compact, light items with no sharp exposed edges. Confirm the cushioning needed.

Samples & Printed Items

Samples & Printed Items

Allow for product thickness as well as length and width. Choose a box when bending resistance matters.

Ecommerce Dispatch

Ecommerce Dispatch

A printed envelope with space for the delivery label and a practical seal.

FOR YOUR QUOTATIONView the product specification checklist
Product
Contents, packed dimensions, weight and fragile or sharp areas
Envelope size
Usable internal width × length, plus flap and seam allowances
Construction
Outer material, cushioning layer and required thickness
Artwork
Print sides, color count, logo files and shipping-label area
Quantity
Quantity per size and artwork version
Delivery
Destination, packing quantities and required date

A clear route from brief to repeat order.

Check usable space, cushioning and closure with the item you actually ship.

  1. Share the brief

    Share item dimensions, weight, quantity and intended shipping use.

  2. Define the specification

    Agree outer material, cushioning, usable size, closure and print area.

  3. Approve the sample

    Pack your item in the sample and check fit, sealing and protection.

  4. Start production

    Print and form the mailers to the approved construction.

  5. Check & pack

    Review print, seams, cushioning, closure and quantities.

  6. Deliver & reorder

    Confirm bundle and carton packing, then review details before a repeat run.

Sampling, production and delivery timing are confirmed for your specification, quantity and destination.

Will my item fit inside?

Work from usable internal dimensions, not just the outside size, and allow room for the closure.

Is the protection suitable?

Review the cushioning and test a packed sample against the item weight and expected handling.

How do we agree the print?

Confirm the outer material, printable area, artwork and color reference before approving a sample.

MEIKEI printing production equipmentGuangzhou production facility

MANUFACTURER DIRECT

Keep specification and production connected

MEIKEI coordinates material review, artwork checks, sampling, print, finishing, converting and packing within one documented project workflow.

12,000 m²Factory area
145Employees
6Production bases
48+Enterprise cooperation
Why MEIKEI ↗

FREQUENTLY ASKED QUESTIONS

Clarify the project before production

Practical answers for buyers comparing custom print manufacturers.

Ask another question →
Are bubble mailers the same as ordinary poly mailers?+

No. Bubble mailers include a cushioning layer. Ordinary poly mailers typically have no padding. Choose according to the contents and the protection needed.

How do I specify the correct size?+

Share the packed product dimensions and weight. Confirm usable internal dimensions, rather than relying only on the outside envelope size. The item thickness, seams and flap reduce available space.

Are kraft bubble mailers plastic-free or recyclable?+

Not necessarily. A kraft exterior may be combined with a plastic bubble liner. The complete construction, separability and local collection rules determine disposal options. Any environmental claim needs supporting documentation.

Can my logo be printed on both sides?+

Printing can be reviewed for the selected construction. Supply your artwork and identify the front, reverse, flap and shipping-label area so the layout can be confirmed.

What are the minimum quantity and lead time?+

They depend on the size, material, artwork and construction. Request a project-specific quotation; sampling, production and shipping should be confirmed separately.

When should I choose a box instead?+

For items that need stacking strength, rigid support or more controlled presentation, consider a corrugated mailer box with an appropriate insert. Validate the complete pack for the expected shipping conditions.

START YOUR PROJECT

Request a production-ready quote

Share enough information for the team to review material, structure, print, finishing and delivery as one project.

  • ✓Product — Contents, packed dimensions, weight and fragile or sharp areas
  • ✓Envelope size — Usable internal width × length, plus flap and seam allowances
  • ✓Construction — Outer material, cushioning layer and required thickness
  • ✓Artwork — Print sides, color count, logo files and shipping-label area
  • ✓Quantity — Quantity per size and artwork version
  • ✓Delivery — Destination, packing quantities and required date
PROJECT ENQUIRY

Request a Mailer Quote

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